1. The era of smart cars: automotive electronics have become the core value growth point
As the global automotive industry enters the era of electrification, intelligence, networking, and sharing, the value core of automobiles is shifting from traditional mechanical structures to automotive electronic systems. From domain controllers in intelligent cockpits, sensors in advanced driver assistance systems (ADAS), to power modules in drive systems, the proportion of automotive electronics in the cost of vehicles continues to rise, which is expected to give birth to a trillion-level market.
However, the "core" upgrade of automotive electronics poses unprecedented challenges to intelligent manufacturing: they not only require extremely high reliability (withstand harsh environments such as high temperature, vibration, and humidity), but also require flexible automation capabilities in production lines to meet the needs of rapid product iteration and multi-variety mixed line production. Traditional manufacturing equipment has struggled to meet these industry standards of micron-level accuracy and zero defects.
Focusing on this wave of change, Dexin Intelligent Technology (Huizhou Dexin Intelligent Technology Co., Ltd.) is committed to providing one-stop and high-standard automation solutions with its deep accumulation in the field of automotive electronic intelligent equipment, and has become a key force driving the upgrading of the "core" of the new energy vehicle industry chain.
2. Manufacturing pain points and equipment requirements for automobile "core" upgrades
The difficulty of manufacturing automotive electronic products is mainly reflected in the following aspects:
1. High integration and high heat dissipation requirements of key modules
The core of new energy vehicles, the manufacturing of domain controllers such as battery management systems (BMS), motor controllers (MCUs), and vehicle controllers (VCUs), requires the integration of a large number of high-performance chips and power devices. This requires that the high-precision placement and welding process in the assembly process must be extremely stable to ensure that the electrical connection between the devices has good heat dissipation performance, which is directly related to the safety and life of the whole vehicle.
2. High reliability standard of "zero defects"
Unlike consumer electronics, automotive electronics have a long life cycle and high safety level. Any manufacturing defect can trigger serious consequences. Therefore, the standard for assembly inspection on the production line is zero defects. This requires automated assembly equipment to have advanced AI visual inspection capabilities to achieve quality control and data traceability throughout the entire process.
3. Quick response ability of flexible automation
The configuration of intelligent connected vehicles is updated quickly, with a wide variety of models and frequent changes in component design. This makes the auto parts production line not "rigid", but must be flexible and automated, which can quickly switch process parameters and product models through software, greatly shortening the introduction cycle of new products.
3. Dexin Intelligent Technology: A model for the application of automotive electronic intelligent equipment
With its strong technical strength, Dexin Intelligent Technology provides innovative solutions for automotive electronic intelligent equipment to solve the above pain points.
1. Ultra-high precision placement and welding technology
For the core power devices in domain controller manufacturing, Dexin Intelligence's equipment adopts a vision guidance system with micron-level accuracy and a high-stability precision placement head. In the welding process, the equipment integrates real-time temperature monitoring and force feedback control to ensure the consistency and high reliability of each solder joint, meeting AEC-Q100 and other automotive-grade standards. The application of this technology significantly improves the performance and durability of the controller.
2. Fully automatic assembly of on-board sensor modules
Dexin Intelligent Technology provides fully automated assembly solutions for automotive sensor modules such as Radar, Inertial Measurement Unit (IMU) and high-definition camera. The system integrates multi-axis high-precision alignment, optical calibration, and sealing dispensing. Especially in the assembly of sensor optical systems, the equipment ensures that the optical axis alignment error is extremely small through precise assembly detection, ensuring the accuracy of the intelligent car's environmental perception data.
3. Flexible and automated management of digital production lines
Dexin intelligent equipment fully embodies the essence of intelligent manufacturing. All devices are equipped with Industrial Internet of Things (IIoT) interfaces to seamlessly interface with customers' manufacturing execution systems (MES). This not only realizes the real-time collection and analysis of production data, but more importantly, through the rapid switching of software parameters, a production line can be compatible with the production of multiple models of auto parts at the same time, achieving truly efficient flexible automation. This is the embodiment of new quality productivity in the manufacturing industry.
4. Policy drive and market outlook
At present, the state strongly supports the development of intelligent networked vehicles and regards the high-end equipment manufacturing industry as an important starting point for cultivating new quality productivity. The policy orientation of large-scale equipment renewal and industrial structure upgrading provides a broad market space for Dexin Intelligent Technology.
In the future, as the intelligent driving level moves towards L4/L5, the complexity and integration requirements for automotive electronic systems will be higher, and the dependence on automotive electronic intelligent equipment will also be deeper.
Dexin Intelligent Technology will continue to increase R&D investment, deepen high reliability and flexible automation technology, take domain controller manufacturing as the core, continuously optimize solutions, and strive to become a global intelligent manufacturing partner, driving China's new energy vehicle industry chain to the world's highest level, and jointly welcoming this trillion-level market full of infinite possibilities 。